MACHINE GUARDING

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Industrial Machine Safety Systems

Machine Guarding Systems

Modular wire mesh barriers designed to help protect personnel, machinery, robotics, automation cells, and restricted industrial areas.

DockStar machine guarding systems provide a strong, flexible, and economical safety solution for manufacturing and industrial environments.

DockStar industrial machine guarding system surrounding automated equipment

Constant Physical Protection

Help Protect Personnel from Automated Equipment

DockStar machine guarding systems offer a simple and effective way to help protect personnel from the hazards created by automated equipment, moving machinery, robotics, and industrial processes.

These strong and economical barriers provide a dependable plant safety solution. Unlike electronic safety systems that can malfunction or be bypassed, a physical machine guard provides a constant protective barrier around dangerous equipment.

Machine guarding can also help contain components, materials, or equipment if a machine malfunctions, helping protect nearby personnel, walkways, work areas, and adjacent equipment.

  • Separate personnel from hazardous machinery
  • Create controlled-access equipment areas
  • Help contain materials during equipment malfunctions
  • Maintain visibility through guarded areas
  • Integrate with existing automation and safety controls
Wire mesh machine guarding around industrial automation equipment

Strong, Flexible and Reliable

Machine Guarding System Benefits

Fully framed wire mesh panels provide strength, visibility, flexible configuration, and reliable protection for industrial machinery and automated equipment.

Constant Protection

Physical barriers remain in place around hazardous machinery and do not depend solely on electronic detection systems.

Modular Configuration

Panels, posts, doors, and accessories can be configured around equipment footprints, production lines, and facility layouts.

Clear Visibility

Welded or woven wire mesh allows personnel to see machinery and production activity while remaining outside the guarded area.

Low Maintenance

Resilient wire mesh construction resists damage, maintains its shape, and requires minimal ongoing maintenance.

Machine guarding system with protective weld curtains

Endless Configurations

Configure the Guard Around Your Equipment

Modular machine and perimeter guarding systems provide a flexible solution for a wide range of industrial safety requirements.

Systems can include hinged doors, double-hinged doors, sliding doors, vertical-rise doors, lift-out panels, locking latches, safety interlocks, weld curtains, and larger controlled-access openings.

Custom colors are available to coordinate the guarding system with equipment, production areas, or facility safety standards. The clean lines and inherent strength of woven or welded wire mesh create a modern and durable barrier.

Construction and Access Options

Key Machine Guarding Features

Standard and custom machine guarding systems can be configured with different heights, panel materials, mesh sizes, doors, interlocks, and access components.

  • Standard 5′-3¼″ height with a 3¼″ floor sweep
  • Standard 8′-5¼″ height with a 3¼″ floor sweep
  • Custom panel sizes and special heights available
  • Fully framed panels for strength and stability
  • Hinged access doors
  • Double-hinged access doors
  • Sliding access doors
  • Vertical-rise doors
  • Lift-out panel options
  • Locking latch options
  • Safety interlocks with mounting plates
  • Installer-accessible angle-frame hardware
  • Hardware inaccessible from the secured side
  • Anchors and assembly hardware included
  • Heavy-duty 3/8-inch mounting hardware
  • Woven or welded wire mesh options
  • Expanded-metal panel options
  • Sheet-metal panel options
  • Clear polycarbonate panel options
  • Custom safety colors available

Mesh and panel materials can be selected for heavy-, medium-, or light-duty applications based on visibility, containment, impact, access, and safety requirements.

Fully framed wire mesh machine guarding panels and access gate

Adaptable Safety Barriers

Machine Guarding Configuration Options

Option 01

Perimeter Guarding

Create a continuous protective barrier around machinery, production lines, automation cells, or restricted operating areas.

Option 02

Controlled Access Doors

Add hinged, sliding, double-hinged, or vertical-rise doors around maintenance access and material-transfer points.

Option 03

Safety Interlocks

Integrate safety interlocks with access doors to coordinate guarded entry with machine controls and facility safety procedures.

Option 04

Weld Curtains and Solid Panels

Incorporate weld curtains, sheet metal, expanded metal, or clear polycarbonate where additional shielding or containment is needed.

Industrial Safety Applications

Where Machine Guarding Systems Are Used

Machine, area, and perimeter guarding systems are used throughout manufacturing and industrial facilities to help protect personnel and equipment from hazardous processes.

Robotic Cells
Automated Equipment
Weld Cells
Press Brake Stations
Laser Cutting Areas
Metal Stamping Operations
Metal Folding Equipment
Punching Stations
Conveyor Systems
Material-Handling Equipment
Restricted Production Areas
Industrial Work Cells

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What We Do

Complete Loading Dock and Facility Solutions

DockStar offers a complete suite of solutions for the modern loading dock, including dock levelers, dock bumpers, loading dock accessories, and weather seals.

Beyond core loading dock equipment, DockStar provides access to a curated selection of complementary products that help improve safety, security, organization, and efficiency within manufacturing and industrial facilities.

These solutions include Haws eyewash stations, secure storage systems from WireCrafters, and UltraTech environmental protection products, including spill-containment systems.

DockStar automation and machine guarding solution

Frequently Asked Questions

Machine Guarding FAQs

What is an industrial machine guarding system?

An industrial machine guarding system is a physical barrier installed around hazardous machinery, robotics, automation cells, and industrial processes to help restrict personnel access and contain equipment or materials.

Can machine guarding be customized?

Yes. Guard height, panel width, mesh size, panel material, color, door type, opening size, locking system, interlocks, and layout can be configured around the equipment and facility.

Which machine guarding door options are available?

Available access options include hinged doors, double-hinged doors, sliding doors, vertical-rise doors, and removable lift-out panels.

Are safety interlocks available?

Yes. Safety interlocks are available with mounting plates and can be incorporated into guarded access doors as part of the facility’s machine-control and safety procedures.

Which panel materials are available?

Available panel options include woven wire mesh, welded wire mesh, expanded metal, sheet metal, and clear polycarbonate. Weld-curtain systems can also be incorporated where required.

Where are machine guarding systems commonly used?

Common applications include robotic cells, weld cells, press brake stations, laser cutting areas, metal stamping and folding operations, punching stations, conveyors, and automated production equipment.

Is the installation hardware included?

Yes. Assembly hardware and anchors are included, and the angle-frame design provides installers with access to the hardware during installation.

Standard and Custom Systems Available

Request a Machine Guarding Quote

Tell DockStar about your equipment footprint, required guard height, access points, panel materials, interlock requirements, and facility layout. Our team will help identify an appropriate machine guarding configuration.

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